Numerical control transformation of X6132 milling machine

Equipment and transformation Jinan Mechanical Workers University Xu Jiqing Jinan First Machine Tool Plant Tanhao X6132 milling machine CNC transformation transformation X6132 milling machine into CNC milling machine, the main transformation is: the main motor end face installed electromagnetic clutch, in order to control the spindle Stop; the vertical and horizontal feed motion of the workbench is changed to a stepper motor to control the vertical feed motion, still using maneuver and manual mode.

The CNC system used in the transformation and development is the most recent IKBC2-VI CNC system. It is mainly composed of the main control system and the display system. In these two parts, a new type of single-chip CMS90G2 is used as the central processing unit. It can be compatible with the MCS-51 system MCU with fast pulse programming algorithm. It adopts CMCB technology and the maximum working frequency can reach 40MHz (this design uses 18MHz).

The main control system is used to control: the input and output of the keyboard; the overtravel side door of the workbench in the XY direction is closed; the query; the phase spindle of the stepping motor is reversed and forwarded by XfflY. It is mainly composed of a central processing unit CMS90C32 program memory 27256, a data storage device 6264, two programmable interface chips 8255, two pieces of 74LS273 and the like. (As shown in the attached file) There is no program memory in the CPU of this system, only 256 bytes of RAM, so it needs to be extended. 27256 is used as program memory (capacity is 32KB) and 6264 is used as data memory. The P0 and P2 ports of the CMK90G2 are used to transfer the address and data to the external memory.

The port transfers low 8 memory addresses and data. The transfer of the lower 8-bit address and data is done by the latch 74LS373. When ALE is high, the input and output of the latch are transparent, that is, the input low 8-bit memory address appears at the output to be sent to the bank as early as possible. When the ALE terminal of the CPU goes from high to low, the lower 8 bits. The address is latched in the 74LS373, and the output of the 74LS373 is no longer interrupted and externally componentized with the input variable clock circuit, so that the P. port can be used as a data port to transfer read and write data.

The port of 0\902 keeps sending the upper 8 bits of memory address throughout the fetch cycle. The P2 port of the 4LS373 and GVS90G2 sends out a 16-bit address (ie, the system's address bus). Since the memory space of the program memory is the address pin of the 32KB address range, the chip select terminal of 27256 is directly connected to the 15th bit address. This is because in the effective address space, 'always low, the memory chip can be selected.

The PSEN of the GVS90G2 is connected to the CE end of the 27256, so that the contents of the program are stored. The WR pin is connected to the WE6 of the 6264, and the RD pin is connected to the CE of the 6264 to implement reading and writing of the external data memory.

The P. port and P2 port of GVS90G2 have been used to transfer the address and data of the external memory, while the P3 port is used to generate the read/write control line of the external memory, and the other bits are used to implement serial communication, interrupt, etc. The input and output ports must be extended. The 8255 chip is a general-purpose parallel interface circuit that can be programmed to select its logic functions. It contains three 8-bit parallel ports: PA, PB, and Pc. The first 8255WPA port is used as an output port, and the keyboard column line is controlled as a key scan port, and the PBa line is used as a key input port. The second piece 8255 is used to control the overtravel of the table in the XY direction, side door closing, query, page turning, insertion, pause, and the like.

The 74LS273 is an 8D flip-flop with a clear terminal. The latch function is only available when the clear terminal is high. The latch control terminal is CLK and the rising edge is latched. The first piece 74LS273 controls the spindle forward and reverse and emergency stop, the cooling pump starts and stops the second piece 74LS273 to control the X and Y direction step motors.

The display system is used to control the H716501 liquid crystal display. It is mainly connected to the main control system by the central processing unit GVS90G3 (the second chip), the program memory 27256 data memory 6264, and the liquid crystal display H716501CM90G2 and 27256, 6264. The data line of the system is connected to the display H716501. H716501 Donghuahai Electric Appliance Co., Ltd. (original mountain Zhu Yachuan vacuum switch factory).

It is a member of the National Standardization Technology High-voltage Switchgear Standardization Technical Committee.

Shandong high-tech gold industry, the company has advanced CNC cutting. Rush. Modern production technology equipment such as folding gold processing equipment and electroplating coating. High standard test methods. Strong scientific and technological development strength, Shanshan's ISOSXKE quality assurance system has been established since 19M with S. and universities. Hey, cooperate. Continuously increase the development of æ–© products.

The main products are indoor and outdoor SS vacuum cut low S switchgear. Double laminated vacuum handcart refused. Transformer. Grounding switch. AC frequency conversion speed control complete set of closed armor B and other six series, more than 20 varieties of more than 100 specifications. People are the foundation. Quality M is the subject. S guest is God. The letter* is life" for Zong S, providing quality and superior quality to the monthly household. The technology-leading products and thoughtful service are widely used in electric power, metallurgy, petrochemical, coal, transportation, etc. and exported to Pakistan. Malaya, etc. 1. It is a Sinopec Oil and Gas Group Company and a Sinopec Group Company's electrical equipment and a plant. It has been established by the Guomao G Trade Committee, the M National Urban and Rural Network, and the Cleaner-Study Equipment Products and Manufacturers List Shandong Huahai Electric Appliance Co., Ltd. (formerly Shandong Luanchuan Vacuum Switch Factory) is a dot matrix liquid crystal display with low power consumption and small display information. ET address: Luzhong Driving Training Center, Zichuan District, Zibo City, Shandong Province (255188 ) Tel: Sales Office (0533) 5430178

(Finish)

Cementing Tools

Bow spring casing centralizers

Bow spring centralizers, both welded and non-welded is to help center the casing in the wellbore, allowing even distribution of the cement around the casing during cementing operations according to API10D standard size from 4-1/2" to 20".

Feature :

A) Designed for high restoring force and low starting& running force.

B) End collars are designed with self-locking action,which are easy to assemble.

C) Undergo special coating process to prevent from rust.

D) Can be shipped in half assemble condition for economy in shipping and storage costs.

E) Specification:4-1/2" to 20". any special size or combination available on request.

Technical parameters:

No

Specification

Bow type

ID(mm)

Length(mm)

Max OD

(mm)

Bow spring

1

5-1/2"*8-1/2"

I .â…¡

142-148

600±50

225±5

5

2

7"*8-1/2

I .â…¡

181-186

600±50

235±5

6

3

9-5/8"*12-1/4"

I .â…¡

250-255

600±50

330±5

8

4

10-3/4"*12-1/4"

I .â…¡

274-276

600±50

330±5

9

5

13-3/8"*17-1/2"

I .â…¡

342-347

600±50

450±5

11

6

20"*26"

I .â…¡

510±1

600±50

660±5

12


Note :â… (single bow),â…¡(double)

Cementing plugs:

Cementing plugs from high performance material such as rubbers and phenolic resins.our cementing plugs are specially designed with a positive wiping action to ensure that the casing is clean, we have both conventional standard plugs and non-rotating plugs.

Top plugs

The top cementing plug is designed to exert continuous pressure on the casing wall. The core is made of aluminum or phenolic depending on the application and well conditions, the tapered base fits the cavity of the bottom plug initiating a positive seal. A solid rubber top plug is also available.

Bottom plugs:

Like the top cementing plug,the fins and tail section provide positive wiping action. Fins also serve as a seal while cementing. The core of bottom plug is alao made of special material such as aluminium or phenolic resins depend on the application and well conditions, a rubber diaphragm at the top bottom plugs ruptures after the plug is seated allowing cement to flow through

TECHNICAL PARAMENTERS

Type

Sizes

Working temperature

Working pressure

Burst pressure

hardness

Top plug&bottom plug

4-1/2",5-1/2",6-5/8",7",8-5/8",9-5/8" standard/ non rotating

-30℃ to 150℃

≥15MP

1MP-2MP

75-95

13-3/8",20"standard/ non rotating

-30℃ to 150℃

≥10MP

1MP-2MP

75-95

Float collar and float shoe

Float equipment serves the backbone of casing equipment used during primary cementing operations, float equipment guides the casing to total depth and prevents contaminated mud from entering the casing. Also,it provides a landing point for casing wiper plugs, reinforces the lower end of the casing string, and ensures greater accuracy of cement slurry displacement.

FEATURES:

API 5CT,API 5B,API RP 10F rating,china petroleum department standarc SY/T5618-2000.

Rounded nose profile helps guide the casing string(only for float shoe).

The valve is made with phenolic material and molded with high strength concrete. Both the calve and concrete are easily drillable with PDC or rock bits.

High strength design ensure excellent performance for flow endurance and back pressure holding.

Automatically non-rotational groove design ensures corresponding cementing plugs drilled out quickly(only for non-rotating float collar).

Single valve and double valve versions are available. Spring structure and bal structure valve are available: insret type and normal type are available.

Material and size:

API CASING GRADE: J55,K55,N80,P110,L80,etc.

SIZE VARY FROM 4"TO 20"

AVAILABLE CONNECTIONS:

API5RD CONNECTIONS:LTC,STC,BTC

Solid rigid casing centralizers

Rigid centralizers are an integral part of the cementing process. They provide the mechanism that centers the casing in the hole and allows uniform cement flow around the casing to help protect it at all point. Several styles of centralizers are available for matching different well specification and hole size,including turbulence generating designs that help clean the annulus and distribute the cement more evenly and uniformly. All models offer ample clearance for fluid passage and are extra effective in centering the casing, even in highly deviated hole and improve cement flow by reducing the effects of channeling.

Technical parameters

Model

Style

Max OD(mm)

ID(mm)

Length(mm)

GF4-1/2x6

â… .â…¡.â…¢

145

116.5

200

GF5x6

â… .â…¡.â…¢

145

129

200

GF5-1/2x8-1/2

â… .â…¡.â…¢

205-210

142

200/300

GF6-5/8x8-1/2

â… .â…¡.â…¢

205-210

171

200/300

GF7-8-1/2

â… .â…¡.â…¢

205-210

181

200/300

GF7-9-1/2

â… .â…¡.â…¢

225-235

181

200/300

GF7-9-5/8

â… .â…¡.â…¢

225-235

181

200/300

GF9-5/8x12-1/4

â… .â…¡.â…¢

300-305

248

200

GF13-3/8-17-1/2

â… .â…¡.â…¢

430-435

346

200

Note: GF series rigid casing centralizer, classified as straight strip type (typeâ… ),spiral(type â…¡),roller type(type â…¢).

Stop collar

Stop collar is used to hold centralizers or cement baskets on any position casing, which ensures the position of centralizers or cement basket to meet the design, the stop collars are available in two types hinges type,slip on type, the stop collars can be installed on casing to limit the axial movement of centralizers and cement baskets.

Usage

1. Fastening screw stop ring when use, first set into the casing ,and then using a wrench to tighten the screws.

2. Fixed screw type when use ,first set into the casing,and then insert screws,Type in with a hammer.

3. Snap fit stop ring, direct stop ring button on the casing,use pin lock, then knocked into the screw.

Hinged bolted stop collars

An economical collar suitable for sub-critical annular tolerances,available in the size range 4-1/2" to 20",it has a cross bolt design which makes it an efficient and user friendly device.

Hinged spiral nail stop collars

Available in the size rang 4-1/2"-20",this device can be in both upset and non-upset casing to provide maximum clearance during rotation. It has a grove in the middle into which a spiral nail can be driven for improved grip on the casing, the broader firmly grips the collar into position around the casing.

Hinged stop collars with set screw

Available in the size rang 4-1/2" to 20", this device has a high cost-utility ratio. This hinged collar with a row of set screw position easily and firmly around the casing.

Slip on stop collars with set screw

This slip-on set screw device is recommended for small hole operations,available in size rang 2-7/8" to 20"and is gripped by a row of screw, this is a heavy duty device.


Cementing tools

Henan Dongfanglong Machine Manufacture Co., Ltd , https://www.eastlongmachine.com