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World Machine Tool Recovery Significantly Continued Steady Growth According to the statistics of the European Machine Tool Industry Council (CECIMO), in 2010, the output value of machine tools of CECIMO member countries totaled 16.6 billion euros, a slight decrease of 1% over the same period of 2009. In this regard, Frank Brinken, chairman of the CECIMO Economic Committee, believes that with the release of order capacity, the double-digit growth of the industry's production in 2011 is expected. The European machine tool market will enter a stage of stable and sustained growth, and it may reach a new level by 2013. peak.
In 2010, the export value of machine tools of CECIMO member countries was 12.3 billion euros, accounting for about 3/4 of the total output value. As for consumption, the apparent consumption of machine tools in Europe has continued to decline for two consecutive years compared to 2009 and 2008. In addition, in 2010, European machine tool production accounted for about one-third of the world's total production of machine tools, and in 2009 its share was 43%. It can be seen that the market share of European machine tools has decreased significantly, and the European machine tool industry is facing a huge challenge. In this regard, CECIMO called on the EU to further open its markets to Asia. Anti-competitive behavior will not be conducive to restoring the market share of European machine tools.
Significant growth in machine tool trade China has become an export powerhouse affected by the international financial crisis. In 2009, China's exports of metal processing machine tools to Brazil, Russia, and India had fallen sharply. After entering 2010, as the Asian region and emerging economies took the lead out of the predicament compared with European and American countries, the structure of China's machine tool export market also changed significantly. According to Luo Baihui, executive director general of the International Mould and Hardware & Plastics Industry Suppliers Association, China's exports of machine tools to the BRICS countries have rebounded sharply, with exports to Brazil, Russia, and India all ranking in the top 10. In the first half of 2010, China’s exports of metal processing machines to India surpassed that of the United States for the first time, reaching US$140 million, accounting for 7.4% of China’s total machine tool exports; and the growth of exports to Brazil and Russia were all above 80%, ranking respectively from the previous year. The sixth and fourteenth places rose to the third and eighth places. The ASEAN region’s markets continue to be positive, with Myanmar, Vietnam, Indonesia, Thailand and Malaysia all entering the top 15 of China’s export market, and their export volumes have exceeded 2008 levels. In particular, the export of CNC machine tools in Myanmar has experienced rapid growth in the past two years. In 2009, the export value increased by more than six times, and in 2010 it has doubled again.
From April 11th to 16th, China International Machine Tool Show was held in Beijing. 156 machine tool companies from Germany made a high-profile appearance. The net exhibiting area reached 8,600 square meters. The German exhibitor's exhibition record was refreshed again, and the German delegation was on display. Will fully display innovative products and solutions.
On April 12, the German Association of Machine Tool Manufacturers held a press conference in Beijing. The meeting revealed that the trade in machine tools between China and Germany has achieved significant two-way growth in recent years. In 2010, China ranks seventh among the important machine tool suppliers in the German industrial sector. China is the largest machine tool market in the world and the largest importer of machine tools. In 2010, 21% of the machine tools imported from Germany came from Germany. This means Germany is the second largest supplier of machine tools in China's industrial sector after Japan.
China has been the world's largest machine tool consumer and importer for many years. According to Luo Baihui, executive director general of the International Mould and Metals and Plastics Industry Suppliers Association, nearly 5 of the world's 10 machine tools are used in China. With the rapid development of China's manufacturing industry, the demand for production equipment has soared. In 2002, China became the world's largest consumer of machine tools and maintained it to this day. China's machine tool imports are relatively large. From 2002 to 2005, imported machine tools accounted for an average of 62% of China's machine tool consumption. From 2006 to 2010, China's domestic machine tool companies and some foreign machine tool companies gradually expanded their market share in China. In 2009, China became the world's largest producer of machine tools. In 2010, China's machine tool manufacturing industry maintained a rapid growth, accounting for 35% of the world's total output value; China's machine tool consumption increased by 43% that year, accounting for 48% of the total consumption of 28 major machine tool producing countries and regions. In 2010, China’s machine tool exports increased by 31%, and its export value reached 1.85 billion U.S. dollars, ranking sixth in the world. However, China's machine tool exports accounted for only 9% of its total output value, indicating that China's domestic market demand is quite strong.
According to the statistics of China Machine Tool Industry Association, in 2010, China, Japan, and Germany were among the top three in global machine tool production. After experiencing a severe recession in 2009, the Japanese machine tool industry rebounded and returned to the position of the second largest producer of machine tools. German machine tool manufacturing output continued to decline in 2010, but still ranked third. The output value of the U.S. machine tool manufacturing industry has also continued to decline, and it has dropped to the eighth place in the world after Italy, South Korea, Switzerland and other countries. Ten years ago, the United States was once the world’s largest consumer of machine tools, and its consumption was much higher than that of Germany, which was the second largest in the world. However, the US machine tool consumption has been declining year after year. In 2010, it consumed 2.75 billion US dollars, a year-on-year decrease of 15%. In terms of machine tool exports, Japan, Germany, and Italy ranked among the top three in 2010, and their machine tool exports accounted for about 66% of production. In 2010, the top five rankings of global machine tool consumption were China, Germany, Japan, South Korea and Italy. Among them, South Korea and Japan achieved double-digit growth year-on-year. The per capita consumption of machine tool products varies greatly, and Switzerland is still the country with the largest per capita consumption of metal processing machines in the world.
In 2010, the global machine tool market gradually recovered. According to the statistics of the China Machine Tool Industry Association, at the beginning of the year, China's machine tool export was lifted from the negative growth in 2009, with a year-on-year increase of 12.6%. In the first half of the year, the export growth of China's machine tool products rose linearly and remained stable at a high level in the second half of the year. The year-on-year export volume increased by 82% year-on-year, including exports of metal processing machine tools of 1.85 billion U.S. dollars, an increase of 31.3% year-on-year. The rapid recovery of China's machine tool exports in 2010 showed that the international market gradually showed signs of recovery, while the rapid economic recovery of emerging economies and Asian regions is an important factor in the rapid growth of machine tool product exports.
In the advanced economies with the top 10 export markets in 2010, except for the rapid growth of Japan’s exports, the growth rate of exports to the United States and Germany was relatively low. In the second half of 2010, as the economic situation in the United States improved, China’s exports to U.S. machine tools rebounded. So far, the United States is still China's largest machine tool exporter.
On the other hand, with the full recovery of China's economy, multi-level demands for various types of enterprises have gradually recovered, and the demand for various types of products in the domestic machine tool market has grown substantially. In 2010, the import structure of machine tool products changed significantly compared with the previous year. The mid-range machine tools, especially those with price advantages, have seen a rapid increase in imports, while imports of high-end and large-scale CNC machine tools have decreased.
According to Luo Baihui, executive secretary general of the International Die & Metals & Plastics Industry Suppliers Association, although the world economy is gradually on the track of recovery, the economic growth rate is still slow, and the foundation is unstable. The degree of economic recovery in various countries is still unbalanced. In 2010, despite the rapid growth in China's export of machine tool products, the growth rate of the export value of metal processing machine tools, the mainstream product, is still lower than the overall level of the industry. Therefore, for China's machine tool industry companies, further transformation of development methods, adjustment of product structure, and increase of product added value are still important aspects that need to be improved.
Luo Baihui said that the machine tool is the master machine of the equipment manufacturing industry, the carrier of advanced manufacturing technology and the basic production method of the equipment industry, and the basic equipment of the equipment manufacturing industry. The Decision of the State Council on Accelerating the Cultivation and Development of Strategic Emerging Industries listed five types of high-end equipment such as "aviation, satellite, rail transportation equipment, marine equipment and intelligent manufacturing equipment", according to the explanation of the Department of Equipment Industry of the Ministry of Industry and Information Technology. , Smart manufacturing equipment, including precision and intelligent instrumentation, intelligent control systems, high-end CNC machine tools, smart special equipment, automated complete sets of production lines and other six major categories of products. To revitalize the equipment manufacturing industry, we must first revitalize the machine tool industry. "Equipment revitalization, machine tools first." Without a powerful machine tool industry, the revitalization of the equipment manufacturing industry has become a water without a source or a source. Among them, the numerical control machine tool as a mechatronics equipment combines many advantages such as high efficiency, flexibility, precision, compounding, and integration. It has become the mainstream product of the main processing equipment and machine tool market of the current equipment manufacturing industry, and how much and how much The level of the level has become an important manifestation of the strength of a country’s competitiveness. Therefore, the high-end equipment manufacturing industry is listed as a strategic emerging industry, and the future of the CNC machine tool industry is facing an excellent development prospect.
In addition, as one of the important sub-sectors in the machinery industry, the machine tool industry is mainly used in the front end of the manufacturing industry and will obviously benefit from economic growth and industrial upgrading. In general, when the downstream industry is just beginning to recover, the demand for machine tools is relatively small; when the downstream economy rapidly increases and the production capacity expands rapidly, the demand for machine tools begins to be released on a large scale, so the machine tool is relatively lower than the downstream industry. After the cyclical industry. However, considering from the opposite perspective, when the downstream industry's economy declines, the downstream industry quickly shrinks capital expenditures, and the demand for machine tools declines earlier than the downstream industries. Historical data also show that the growth of the machine tool industry is clearly driven by industrial production and lags behind industrial production.
Although the output value of the machine tool industry is less than 1% of GDP, it is an important pillar industry that cannot be easily abandoned in the economic development strategy. In fact, as the industrialization process progresses to in-depth development, the industrial upgrading trend of the equipment manufacturing industry has become overwhelming, and industries such as textiles, processing of raw materials, and exploitation of raw materials will gradually decline, such as aerospace, shipbuilding, automobiles, and power equipment. The heavy chemical industry will gradually rise, and the rise of these industries will generate heavy demand for heavy-duty, high-end CNC machine tools, and then pull the machine tool industry to carry out deeper industrial upgrading.
According to historical data, the sales of China's machine tool industry accounted for a proportion of industrial added value which basically fluctuates around 0.8%, compared to 1.2% in Germany and 1.5% in Japan. This proportion is low, as China's industrialization progresses. This proportion will be improved. Even if the conservative calculation is still based on 0.8%, the market space for China's machine tool industry will reach US$67 billion in 2020. On the other hand, from an international comparison point of view, the scale of China's machine tool industry is still relatively small relative to the downstream industry. As the parent machine of the equipment manufacturing industry, the scale of the machine tools industry in Japan, Germany and other developed countries is not less than the construction machinery and heavy machinery. And other downstream industries. In 2008, the sales revenue of the machine tool industry in China was only 37% of the construction machinery industry and 20% of the heavy machinery industry. This scale is difficult to meet the needs of the large-scale development of the equipment manufacturing industry, so the machine tool industry has great room for growth in the future .
From the point of view of specific products, the growth rate of CNC machine tools is faster than that of ordinary gold cutting machines. CNC machine tools are the mainstream products of the machine tool industry. In the past five years, the average annual compound growth rate of China's CNC machine tools production has been 30.29%. The average annual compound growth in the past 10 years was 31.89%, and the compound growth in the past 15 years was 27.67%. In 2010, the output of domestic CNC machine tools reached 223,897 units, a year-on-year increase of 66.71%.
The growth rate of CNC machine tools is faster than that of gold-cutting machines. The rate of NC production of machine tools has been increasing year by year. In 1990, the numerical control rate of machine tool output was only 2.24%, and it rose to 7.96% in 2000. In 2005, the numerical control rate of machine tool production reached a high level of 13.23%. At the end of 2010, the numerical control rate of production further increased to 29.66%. Regarding the proportion of CNC machine tools' output value in the total output value of machines (CNC rate), it was 26.2% in 2001, 33% in 2003, 35.5% in 2005, and 44% in 2007. However, compared with the United States, Japan, Germany and other developed countries, China's CNC machine tool production rate and the output value of the numerical control rate are relatively small, the future there is still a vast market for improvement. At present, the production rate of developed countries is about 60-70%, and the numerical value of output value is 85%-90%. At present, China's production rate of about 30% of NC and the rate of about 50% of the NC ratio of output value are quite different from those of developed countries.
From the point of view of the growth rate of gold-Cutting Machine tools and numerically-controlled machine tools in the last 10 years, the number of CNC machine tools is faster than that of gold-cutting machine tools; whether in the past 5 years, 10 years or 15 years, the annual average compound growth rate of CNC machine tools is also obviously higher. In Jinchee overall machine. Moreover, from the perspective of growth rate data, whether it is the overall machine tool, or purely CNC machine tools, the growth rate in recent years is faster than before. The machine tool industry is entering a period of rapid recovery. Driven by the development of high-end equipment manufacturing, the prosperity of the machine tool industry in 2011 is expected to continue.
Automotive, aerospace, mold machinery, etc. are the traditional downstream customers of machine tools. The machine tools provide processing equipment to downstream industries such as the traditional machinery industry, defense industry, automotive industry, aerospace industry, electronic information technology industry, and other processing industries. In the consumption composition of machine tool products, the automobile industry accounts for about 35%-40%, the traditional machinery industry accounts for 25%-30%, the IT manufacturing industry accounts for 10%-15%, the aerospace and defense industry and other industries account for 20%- 25%. The automotive industry and traditional machinery industries are large demand for machine tools.
The machine tool industry is closely related to the investment in fixed assets of enterprises, and the sales growth of the machine tool industry follows the fluctuation of the capital expenditure plans of downstream manufacturers. In recent years, the investment in fixed assets of the major downstream industries of machine tools has grown rapidly. From 2003 to 2010, the annual average compound annual growth rates of fixed assets investment in transportation equipment manufacturing, general equipment manufacturing, special equipment manufacturing, and electrical machinery and equipment manufacturing were respectively It is 37.18%, 47.26%, 42.97% and 48.38%.
The forerunner of high-end equipment manufacturing According to the reporter Wang Jinling of the “International Mould Machinery Industry†report, on the basis of greatly improved safety, the production of one wheel was shortened from at least 10 minutes to 4 minutes, and the operation of workers was changed from at least 6 people to unattended operation. . On April 11th, at the 12th China International Machine Tool Show opened in Beijing, the "Rail Flexible Automatic Processing Unit" launched by Shenyang Machine Tool Group, a leading player in the Chinese machine tool industry, made its debut.
The China International Machine Tool Fair was held in Beijing from April 11th to 16th. The exhibition area reached 120,000 square meters. More than 1,400 companies from 28 countries and regions participated in the exhibition. Among them, more than 750 domestic enterprises exhibited 1500. With more than one host and large scales, the area, exhibits and exhibitors are all at record highs. Shenyang Machine Tool Group exhibited with a strong lineup of 1,600 square meters of exhibition booths. Its 25 high-speed, compound, and precise machine tools products reflect the current trend of intelligentized numerical control machine tools and represent the development level of China's CNC machine tools.
According to Guan Xiyou, chairman of Shenyang Machine Tool Group, these 25 CNC machine tools are the outstanding achievements of Shenyang Machine Tool Group in adjusting the product structure and creating independent innovation systems. It is also the ability and capability of Shenyang Machine Tool Group to undertake the national “Eleventh Five-Year†major special projects. Focus on display.
In accordance with the overall development strategy of "international and world-class", at present, Shenyang Machine Tool Group has basically established an enterprise-centered, industry-research-research-combination, and open social innovation system. It has involved and initially mastered the core of numerical control systems such as CNC systems. Technology, master high-speed machining centers, five-axis linkage machining centers, major CNC machine tools and other high-end CNC machine tools, design and manufacturing of core technologies, high-end CNC machine tools reached the international advanced level.
Customization and intelligentization are the highlights of this year's exhibiting products of Shenyang Machine Tool Group. At the exhibition, the “wheel hub flexible automatic processing unit†developed and developed in nearly one year, with complete independent intellectual property rights and publicly unveiled for the first time, undoubtedly became the most dazzling “big starâ€.
Leveraging a series of innovations in technology and management, Shenyang Machine Tool Group's economic scale has achieved rapid growth for eight consecutive years. According to the Gardner data of the United States, the economic scale of the Shenyang Machine Tool Group in the world machine tool industry jumped from the 36th in 2002 to the 2nd in 2010, and both sales revenue and industrial output increased by 10 times compared to 2002. The output of CNC machine tools increased by 15 times, and the total profits and taxes increased by 9 times.
In addition, it is understood that the current leading products of Dalian Machine Tool Group are products that have been mainly developed and introduced, digested, absorbed and reinnovated in recent years. These products represent the highest level of domestic machine tools, have reached or reached the level of similar foreign products, and become the largest number of equipment manufacturers with the largest number of equipment, the largest scale and the highest level for the national automobile, military, aircraft, nuclear industry and other key enterprises. The auto engine block processing automatic line provided by U.S. General Motors Corporation makes the domestically-manufactured flexible manufacturing system enter the world's first-class automobile manufacturing enterprise for the first time.
The reporter saw that different from previous years' exhibitions, all the products exhibited by the big machine at the exhibition were equipped with self-produced functional components, which proved that after several years of hard work, the big machine “self-armed†was near. complete. At present, more than 60 varieties, such as large CNC systems, servo motors, servo drives, spindles, turrets, tool magazines, ball screws, linear guides, etc., are not only gradually recognized by domestic users and markets, but also have been exported to foreign countries and become the largest in the country. The most complete variety of CNC functional components R&D and manufacturing base.
From “Dalian Machine Tool Equipment China†to “Dalian Machine Tool Service Worldâ€, this kind of leap-forward development has made large machines not only stand in the forefront of the world’s first machine tool matrix, but also as a leader in China's machine tool industry. China's machine tool industry stands at the forefront of the world's machine tool development.
The machine tool industry has changed its development mode After several decades of development, the Chinese machine tool industry has now solved problems from scratch and from small to large. Data show that in 2010, the domestic machine tool industry completed a total industrial output value of 553.68 billion yuan. If we say that due to the financial crisis in Japan, Germany, and other manufacturing-developed countries, the production scale of machine tools has dropped significantly. This made China first ascend to the throne of the world's largest production machine tool in 2009. Then the data in 2010 will prove again. The strong development power of the Chinese machine tool industry.
With the "National Medium and Long-Term Plan for Scientific and Technological Development", CNC machine tools have been listed as one of the 16 major projects, further establishing the importance of the machine tool industry in the national economy. The machine tool industry has focused on the key development areas of the country and strengthened product innovation and development of special planes. It has achieved effective breakthroughs in precision manufacturing and limit manufacturing, and upgraded the technical grades of key products such as large and heavy-duty CNC machine tools and 5-axis linkage machine tools. And level.
Luo Baihui, executive director of the International Mould, Hardware and Plastics Industry Suppliers Association pointed out that the current world machine tool technology level is mainly driven by the production of CNC machine sheet machines. The development in the next 20 years will continue to be the case. On the basis of further improving accuracy, efficiency, automation, intelligence, and networking, the company has gradually transitioned to processing units and cutting-edge flexible manufacturing systems. While the Chinese machine tool industry has experienced the development process of learning, imitating, and independent innovation, there is still a considerable gap between accuracy, efficiency, automation, intelligence, environmental protection, and foreign advanced level.
The lack of high-speed, high-precision, compound, and intelligent high-level numerically-controlled machine tools has caused the lack of commonality and key technologies to make the status of the “low-end melee and high-end fall†of the domestic machine tool industry not yet fundamentally reversed. At present, the imported products account for 85% of the domestic high-end machine tool market share, while the domestically-used CNC machine tools account for nearly 70% of the simple economical CNC machine tools with low added value. In 2008, the import value of China's metal processing machine tools was US$7.59 billion; despite the financial crisis, the amount of imports declined, but in 2009 the import value still reached US$5.9 billion.
There are few companies in the industry that can provide complete sets of services for users, and they lack the ability to provide complete solutions or to undertake more complex project general contracting projects. Due to the high R&D cost of FMS (Flexible Manufacturing System) and CIMS (Computer Integrated Manufacturing System) products with advanced technology, the difficulty in R&D, and the willingness of companies to invest, the production capacity of the industry's technological transformation projects is too large. The trend of large-scale and heavy-duty products is obvious. This makes the development of CNC systems and key functional components seriously lags behind and has become a “bottleneck†factor that restricts the sustainable development of the industry. At present, the domestic market share of the domestic mid-range CNC system is about 30%, while more than 95% of the high-end CNC systems need to be imported. The overall market share of functional components in the domestic market is 30%, and the market share of high-end functional components is even lower. Brand functional components in Taiwan account for about 50% of the domestic market, and the remaining 20% ​​are branded products such as the European Union and Japan. The result of using OEM as the main mode of production can only enable enterprises to maintain the cycle of simple reproduction and inability to develop autonomous technologies.
The machine tool industry is a technology-intensive, capital-intensive, and talent-intensive industry, with features such as multiple product categories, multiple types, small batch sizes, high personal requirements, high production experience requirements, and long investment cycles. It is also important to build a corporate structure that is compatible with it. At this stage, the domestic machine tool industry is still dominated by state-owned enterprises, accounting for as high as 90%. The backward traditional state-owned enterprise system has become a major institutional obstacle to the development of the industry. Compared with other types of enterprises, traditional state-owned enterprises have obvious gaps in terms of economic efficiency, technological innovation, and satisfaction of market needs. The phenomenon of indulging in scale is widespread. However, if we have more resources, we can't take the lead in transitioning and we can't make more progress in technology leadership. This will cause the same technology in the industry, low-level competition, and low overall economic efficiency. According to statistics from the China Machine Tool Industry Association on 232 key contact companies, the average labor productivity in 2009 was 143,000 yuan and the profit rate was 6.2%. And this level of profitability makes technical innovation a few empty talks. This cycle cannot be fundamentally changed. The machine tool industry will only improve its international competitiveness and will only be a good wish.
At present, domestic high-end CNC machine tools have begun to enter the country's key development areas and the field of national defense and military construction. In the development of the national economy, high-end CNC machine tools that are urgently needed are excessively dependent on imports, and are gradually improving. Luo Baihui said that with the rapid development of science and technology in the world, processing technology has entered the era of sub-micron and nano-scale ultra-finishing, and networked manufacturing technology is in the ascendant. Green manufacturing is highly valued, and digital manufacturing using CNC machine tools as a technology platform has been promoted to a new level of smart manufacturing. At the stage, technology integration and technology compounding have become one of the most active trends in the development of CNC machine tools.
Although China's machine tool industry has enjoyed a strong momentum of development over the years, it has always followed the old road in terms of technology and strategy, and has not fundamentally sought to change its development thinking. The world machine tool industry has a highly international character, which is reflected in the internationalization of the market, the internationalization of technology, and the internationalization of investment. Based on this, choosing the mode and path suitable for the development trend of the contemporary machine tool industry is a must for the future domestic machine tool industry to be stronger, and this choice should not only stay in the form. At the same time, cross-border mergers and acquisitions are also an important way to implement industry industrial restructuring. In short, with a more open international perspective, flexible operation modes, and utilizing all domestic and foreign industrial resources that can be utilized, a win-win situation for cooperation can be achieved. The way to achieve the goal of innovation and upgrade of the machine tool industry should be actively promoted and implemented.
In view of the inherent properties of the machine tool industry, actively support the development of privately-owned machine tool companies, and encourage private capital to invest in the machine tool industry, it should also be regarded as an effective way to improve the internal structure of the domestic machine tool industry and change the traditional development model. In this respect, many machine tool industry developed regions have enough examples. At the same time, we should actively explore deepening the reform of the operating system of state-owned enterprises in the machine tool industry, and establish a state-owned asset management model that suits the needs of the market economy and the characteristics of the machine tool industry in order to create a good micro-foundation for the machine tool industry.
At present, the state attaches great importance to the development of the machine tool industry. The National Science and Technology Major Project of “High-end CNC Machine Tools and Basic Manufacturing Equipment†was put into operation in 2009. This has undoubtedly played a very positive role in promoting the technological innovation of enterprises in the industry. However, in the specific implementation process, there is also the need for further improvement so that relatively limited resources can play a greater role. The first is to select the project participants to participate in the process, not only concerned about the company's production value, production capacity, volume, not based on the nature of the company to choose the basis, but should be comprehensive consideration of the company's product market position, influence and advancement, The uniqueness and originality of technology, the future market development space and other factors, in order to maximize the role of the input resources. Big is not necessarily strong, and even vice versa. This point is very obvious in the current domestic machine tool industry. The second reason is that in view of the complexity of machine tools, the desire to “completely achieve results in one battle†is unrealistic. Then, selective focus on resources to provide effective breakthroughs in some of the industry's key technical problems, may be able to play "do more with less" effect, and in order to promote the cracking of other technical problems. The third is the formation and establishment of a long-term mechanism, the implementation of dynamic management, evaluation of the implementation effect, with special funds to activate the enterprise's enthusiasm for technology research and development, with limited funds to stimulate more industrial resources to invest in technological innovation activities Instead of making it "Don Juan meat." The fourth is to establish a safeguard mechanism. The technological achievements made with public resources should be shared across the industry, rather than being monopolized by special status.
It should be believed that by further deepening reforms, the Chinese machine tool industry will actively adjust industrial and product structures, transform economic growth patterns, enhance independent innovation capabilities, accelerate research and development and market development of medium-to-high-end CNC machine tools and functional components, and further improve product quality and service awareness. In order to improve the overall competitiveness of the industry, the industry will be able to achieve sustainable development in a good and fast manner, and accomplish the goal of becoming stronger and stronger.
Making innovations in the machine tool industry with technological innovation The 12th China International Machine Tool Fair organized by the China Machine Tool Industry Association was held in Beijing from April 11th to 16th. This exhibition covered an area of ​​120,000 square meters. More than 1,400 companies from 28 countries and regions participated in the exhibition. More than 1,200 mainframes and large-scale measuring instruments were exhibited. The exhibition area, exhibits and exhibitors all set history. new highs. In this exhibition, more than 740 Chinese companies participated in the exhibition and more than 980 CNC machine tools were exhibited. The gap between the exhibited products and the international advanced level in terms of variety, level of manufacturing, and product quality has further narrowed. A group of exhibits have reached the international advanced level. Level. Among them, China's first exhibition of new products with independent intellectual property rights accounted for about 30%, reaching more than 300 units, including 56 sets of Chinese-made CNC system applications. Nearly 40% of China's exhibits are high-end products, including 80 sets of compound processing machines, 18 sets of flexible automatic production lines, more than 80 sets of 5-axis machine tools, 2 sets of machine tools that achieve nano-precision, and more than 100 sets of major science and technology projects. For the first time, this exhibition exhibited a high-end hardware and software platform for high-end numerical control devices using domestically produced "Godson" CPU chips. This platform has enhanced the autonomy of China's high-end numerical control devices and laid the foundation for realizing the industrialization of machine tool products with independent intellectual property rights.
“After the international financial crisis, the global machine tool manufacturing industry will reshuffle. The world's machine tool industry will usher in a more intense market competition supported by high technology.†Wu Bolin, executive vice president of the China Machine Tool & Tooling Industry Association, April 10 On the occasion of the opening of the 12th China International Machine Tool Show, “High-tech innovation welcomes the post-crisis era†high-level international forum pointed out that while the global economy is slowly recovering and the industry is responding to new opportunities and challenges with a positive attitude and a new look. The international machine tool exhibition held this time defined the theme as “welcome the post-crisis era with scientific and technological innovationsâ€, and strived to highlight the profound thinking and important changes of the industry in the international financial crisis through product display and various activities, emphasizing technological innovation The important status and role of the industry in progress and economic development, thus promoting the process and effect of "turning mode, adjusting structure" of the machine tool industry.
How to carry out technological innovation in the new situation? Wu Bolin analyzed that since 2010, the world economy has been slowly recovering, and the global machine tool industry has gradually come to the bottom. For the tenth consecutive year, China's machine tool industry has achieved substantial growth, and has achieved the first in the world in machine tool production and sales for two consecutive years. In 2011, the global economy will further get rid of the impact of the international financial crisis and usher in yet another economic upswing cycle. The top priority for China's machine tool industry is to make great efforts to adjust the industrial structure and product structure, change the mode of economic development, use technological innovation to create competitive advantages, and break through the predicament of large and weak machine tools.
According to Wu Bing, this exhibition will bring together more than 1400 well-known machine tool manufacturers from 28 countries and regions, with an exhibition area of ​​120,000 square meters, which is the largest ever and is the most similar exhibition in China. There were more than 740 exhibitors in China and 650 overseas exhibitors. The exhibition area accounted for about 50% each. They will exhibit more than 1200 domestic machine tools and large-scale machine tools of the same type at the exhibition, and tens of thousands of machine tool accessories.
The exhibition has several highlights: Flexibility, compounding, five-axis linkage, high precision, and high speed are still the mainstream of the development of CNC machine tools, a variety of advanced manufacturing technologies are widely used; China has a new product with independent intellectual property rights, especially intelligent The number of machine tool products has increased significantly. Many exhibits feature expert systems, a variety of intelligent automatic compensation, voice navigation, intelligent security control and alarm functions; many exhibits will use a variety of energy-saving emission reduction technologies, interpreting and advocating the meaning of low-carbon and green manufacturing methods. A green industry revolution is emerging in the machine tool industry; current machine tool products are developing in depth toward safety and pleasing, and more and more products employ ergonomic engineering technologies to make programming and operations easier to grasp. Wu Bolin stressed: "Intelligent manufacturing will advance new industries, and the development and application of intelligent machine tools will certainly promote the rapid, healthy and sustainable development of China's emerging industries and lead the profound changes in the manufacturing industry in the future."
Speaking of technological innovation, Luo Baihui, secretary-general of the International Mould & Hardware and Plastics Industry Suppliers Association, believes that with the adjustment and upgrading of consumer demand structure and the continuous development of emerging industries, the technological innovation and industrial transformation of the machine tool industry have become the most pressing of the industry. task. For example, the current automobile industry has become the main market for consumer machine tool products, while the automotive industry has continuously increased the requirements for manufacturing equipment in terms of precision, gentrification, and complete sets, which prompts the machine tool manufacturing industry to continuously improve product technology levels. Technological innovation to meet user needs. In addition, the upgrading of the industrial structure marked by the development of new industries has also prompted the machine tool industry to undergo a profound transformation. At present, the rise of emerging industries has provided new service areas for the machine tool industry. For example, aerospace, clean energy, high-speed railways, large-scale shipbuilding projects, informatization industries, and bio-pharmaceutical industries all provide a new and broader market for the machine tool industry. These new opportunities also put new demands and challenges on the machine tool industry, especially in terms of precision, efficiency, and reliability, which still need to be greatly improved.
At present, the requirements of the emerging industries for the deep transformation of the machine tool industry are manifested in the development of the leading industries and pillar industries, and they must play a good role in the basic attributes and functions of the “industrial machineâ€; on the other hand, they must strengthen learning, Absorb new technological achievements, accelerate self-development, and make the “tool attributes†of basic industries more advanced and intelligent, and adapt to the new demands of emerging industries. With the continuous development of emerging industries such as aerospace and large shipbuilding, it is particularly necessary to speed up the development of independent machine tools that can adapt to and meet the needs of related industries. According to Wang Jinling, deputy secretary-general of the International Die & Metals and Plastics Industry Suppliers Association, in order to accelerate the pace of technological innovation and promote the better and faster development of the machine tool industry, it is necessary to provide flexibility, compound, high-precision, and high-speed performance for the current machine tool industry. The demand for high reliability, the direction of industry innovation, and the development of sustainable planning and layout. With the continuous advancement of machine tool products, the time for product technology upgrading is continuously shortening. Only by paying close attention to the industry product development trends and in-depth study of customer needs can we accurately determine and grasp the latest trends in technological development, so as to make reasonable decisions at the corporate strategic level. Technological innovation strategy. After formulating scientific and technological innovation development plans and strategies, we must also accurately grasp the starting point for breakthrough innovation. The current strategic emerging industries are developing rapidly. The machine tool industry should make full use of this favorable opportunity to grasp the needs of emerging industries and strive to achieve innovation breakthroughs in the industry.
Prof. Ning Tonghai of Hebei Institute of Mechatronic Technology believes that in order to cope with the challenge of technological innovation, it is necessary to form a “science and technology talent highlandâ€. In the process of technological innovation, the role of high-end talent is particularly significant. Innovative talents have become the first resource for industrial innovation. In addition to increasing investment in science and technology and engineering R&D, enterprises, universities, and society should form a systematic linkage system of production, study, and research, establish an international R&D platform, and rely on major projects to introduce advanced high-end talents, so as to make full use of their own advantages in high quality. A breakthrough has been made in the training and introduction of scientific research personnel.
The automotive mold manufacturing industry helps the development of Chinese machine tools On April 9th, the 2011 China International Tool Technology Seminar was held in Beijing. Liang Xunxuan, authoritative expert in machine tool industry and honorary chairman of China Machine Tool Industry Association, stated that the annual consumption of Chinese machine tool exceeds that of the United States. , Japan, Germany, the sum of the consumption of the three major machine tool industry, China is still the world's largest consumer of machine tools.
The machine tool industry is the basic industry for industrial production, and it is the most basic means for achieving equipment manufacturing. With the rapid development of China's equipment manufacturing industry, the consumption of machine tools will continue to maintain rapid growth, and will increasingly become a thriving market for attracting global machine tool industry enterprises.
The head of the world-famous tool manufacturer Walter said on the same day that Walter will relocate its Asia Pacific headquarters from Singapore to Shanghai and use China as the center to radiate throughout Asia.
In addition, according to statistics from the National Bureau of Statistics on the investment situation of 13 machine tool users, the largest investment is in the automotive industry and electrical and electronic industries, and the year-on-year increase is around 30%. Automotive and electrician electronics have become leaders in the development of machine tools.
In recent years, the domestic machine tool industry has strongly supported the rapid development of the mold industry, but it cannot be denied that there are still some deficiencies in meeting its high-end needs. Then, as one of the major users, what kind of expectations does the mould field have for China's machine tool industry? What are the suggestions and requirements for the next development of the machine tool industry? Luo Baihui, secretary-general of the International Mould & Hardware and Plastics Industry Suppliers Association, said that modern precision molds require extremely high machining accuracy and quality, and that high-efficiency, high-precision CNC machining machines are inevitably required to guarantee this. At present, there are also domestically produced, Dongqi itself is also doing, but the reliability, processing efficiency and accuracy are not as good as Switzerland, Germany, foreign equipment failure rate is relatively low, at the same time, large-scale gantry boring, milling or imported more. However, in general, in the aspect of satisfying the demand for mold processing, the domestic CNC machine tool industry has made many advancements in these years, and localization is also gradually advancing.
The numerical control machine tools used in automobile moulds are small but have high precision. At present, some domestic equipments meet the requirements, but users are also willing to choose to import. This requires the domestic machine tool companies to continuously improve the technology and improve product quality. In order to reverse the “big but not strong†situation of the machine tool industry as soon as possible, the state has included the development of high-end CNC machine tools in one of the 16 major projects identified in the “National Long-Term Scientific and Technological Development Plan Outline (2006-2020)â€. It focuses on the development of high-end CNC machine tools needed for aerospace, shipbuilding, automobile manufacturing, molds, etc. to meet the mission of the major domestic industries.
According to the briefing, during the “11th Five-Year Plan†period, 268 “Projects for High-end CNC Machine Tools and Basic Manufacturing Equipment Major Projects†were established, with over RMB 9 billion of funds allocated and more than 10,000 R&D personnel involved. In Luo Baihui's view, the current domestic CNC machine tools have basically been able to meet domestic needs. Five-axis linkage milling machines have been developed, but most of the users are still importing Swiss products. During this period, there is a problem of gradually building confidence. Next, the machine tool industry should focus on better meeting the needs of the mold field.
First, we will work hard to improve the level of CNC equipment so as to increase the competitiveness and level of the mold manufacturing industry.
The transformation of China's manufacturing industry from large countries to strong countries, low-end to high-end, and Chinese manufacturing to Chinese creation must rely on technological innovation. The rapid development of the current economy has caused major changes in manufacturing technology. However, China is currently only a large manufacturing country for non-innovative products. It depends on labor, prices, resources, etc., to occupy a place in low-end products.
CNC machine tools are the key equipment for modern manufacturing, and they are important basic industries that are related to the country’s strategic status and reflect the country’s overall national strength. In order to meet the needs of the mold manufacturing industry, the country spends a lot of dollars every year to introduce CNC machine tools, which has enabled China's CNC equipment to grow rapidly. However, compared with Germany and Japan, the application level of digital technology in China's manufacturing industry is still too low. Faced with this challenge, it is of great significance to focus on improving the level of CNC equipment and mastering high-speed, high-efficiency and high-precision machining technologies.
Secondly, the machine tool industry must study and solve the bottleneck problem in the production of numerical control machine tools in China, strive to improve the design and manufacturing of the functional components of CNC machine tools, and accelerate the research and development of numerical control systems.
One of the weakest links in China's machine tool industry is the CNC system, which is equivalent to the "brain" of CNC machine tools. When it comes to CNC systems, everyone thinks of Siemens, Fanuc and others. Their CNC system software is powerful and stable, and almost all domestic high-end CNC systems are imported.
It is understood that during the “11th Five-Year Plan†period, China has developed multi-axis multi-channel and bus-type high-end numerical control devices in CNC systems, and Wuhan Huazhong CNC Co., Ltd. has completed the production of 50 sets of open-type all-digital high-end numerical control devices. . The domestic CNC system has developed rapidly, but after all it has just begun industrialization, it is still in its infancy and is still catching up with foreign countries.
In addition, the gap is also reflected in the mechatronics. In high-speed cutting, foreign countries can achieve tens of thousands or even tens of thousands of revolutions, ensuring the efficiency, speed, and accuracy of machining. However, the domestic speed is only a few thousand revolutions, which is not as mature as foreign technology. .
At present, the current status of production of functional components in China is developed by the machine tool manufacturers themselves, with fewer specialized manufacturers, weaker R&D teams, no functional product lines, too few branded products, and excessive development time. In order to produce CNC machine tools with high quality and high speed, it is necessary to first produce high-quality and rapid functions such as magazines, manipulators, spindle units, ball screws, and linear guides of CNC machine tools.
To solve these bottlenecks, we must change the mode of production and the industrial structure. The state should support specialized plants for functional components, concentrate on the design of functional components, and study methods, and increase the research and development of numerical control systems.
There are indications that the trade deficit of the machine tool industry has been solved. All indications are that in 2011, the country will issue a package policy of “promoting the mouthâ€. This is proposed in the context of the country’s “reduction surplusâ€. For the entire machinery industry, how will these policies trigger? Is the degree of fierce reaction triggered by the enactment of the import encouragement policy two years ago similar? For those machinery sub-industries with trade deficits, how should they prevent further expansion of the huge deficit while encouraging imports? The data shows that although China's import and export trade surplus in 2010 decreased compared with the previous year, the total amount is still huge, reaching 183.1 billion US dollars. The total surplus of import and export trade of the machinery industry in 2010 was 3.136 billion U.S. dollars, but some major surplus countries have surpluses, but the trade surplus is not small. In 2010, the surplus of the machinery industry to the United States reached 18.7 billion U.S. dollars.
Compared with the policy of using discount interest loans as the core means in 2009, this year's policy adjustment is obviously a step up. Lowering import tariffs, increasing interest-subsidy input, and facilitating import convenience have been identified as the three directions for this year’s package of “promotion†policies.
Although the policy of import encouragement this year has gone one step further than it was two years ago, the industry generally agrees with the purpose of “reducing the surplusâ€. Wu Bolin, executive deputy director of the China Machine Tool Industry Association, expressed full understanding of the country’s policy: Some high-end machine tool products cannot be imported domestically. From this perspective, import incentive policies have positive significance. However, some countries have strict control over the export of high-end equipment and technology. Even if China lowers its import tariffs, it will not be sold to you. In this sense, the increase or decrease of tariffs does not have a decisive effect on buying or selling.
The state encourages the import of high-end equipment and technology, which will inevitably affect the independent innovation capability of domestic companies, and will impact the localization of high-end equipment in the industry. This point, when the state promulgated the "Encourage Import of Technology and Product Catalogue" in 2009, the industry held this view and received strong response. Although the industry's response this year is still a lot, there are still some industry experts expressing concern. Zheng Guowei, member of the China National Machinery Industry Federation Committee of Experts, said that in 2010, imports of the machinery industry grew at a high rate. If the country continues to encourage imports, it is bound to further extend this growth. According to statistics, China's machinery industry imported a total of 255.347 billion US dollars in 2010, an increase of 41.14%, exceeding the level of 2008 (imports of 194.83 billion US dollars), a record high. At the same time, from the point of view of various sub-sectors of the machinery industry, its imports also showed an overall growth momentum: the largest increase was in the automotive industry, reaching 74.95%; followed by the machine tool industry, which was 66.73%; and the third was in the construction machinery industry, which was 65.93. %.
Luo Baihui, secretary-general of the International Mould, Hardware and Plastic Industry Suppliers Association, expressed the same opinion to the China Chemical News reporter: “Import encouragement policies will have certain stimulation for the machinery industry, and the more such encouragement policies, the more The greater the impact of the industry, but the objective point of view, China's current foreign exchange reserves are indeed more, need to find a way for these dollars to digest, and after the purchase of these equipment and technology, through self-digestion, so that our company's independent innovation Encouraged." Luo Baihui said that the current policy will not cause too much impact on the domestic high-end CNC machine tools, on the contrary, some machine tool companies to carry out technological transformation will benefit from this policy, they get preferential policies when importing some high-end parts and components support. If the import is further expanded, those sub-sectors with huge deficits will continue to increase their deficits.ç›®å‰åœ¨å›½å†…机械å行业ä¸ï¼Œæ±½è½¦ã€æ¨¡å…·ã€ä»ªå™¨ä»ªè¡¨ã€æœºåºŠå·¥å…·ã€å†…燃机ã€è½´æ‰¿ã€æ¶²åŽ‹ä»¶ã€å¯†å°ä»¶ç‰è¡Œä¸šå±žäºŽè¿›å‡ºå£è´¸æ˜“逆差。其ä¸å‰3个å行业的2010年的进出å£é€†å·®éƒ½åœ¨100äº¿ç¾Žå…ƒä»¥ä¸Šã€‚è™½ç„¶æœºåºŠè¡Œä¸šè¿‘å‡ å¹´æ€»äº§å€¼å®žçŽ°äº†é«˜é€Ÿå¢žé•¿ï¼Œä½†å…¶é€†å·®å´å‘ˆæœ‰å¢žæ— å‡çš„æ€åŠ¿ã€‚å³ä½¿åœ¨æŸäº›å¹´ä»½é€†å·®æœ‰æ‰€å‡å°ï¼Œä½†å‡å°çš„幅度还很低。在“促进å£â€çš„大背景下，如何缓解逆差的进一æ¥æ‰©å¤§ï¼Œå€¼å¾—行业关注。
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The recovery of the world's machine tools has clearly maintained a steady growth
According to the “2010 Survey of Machine Tool Production and Consumption in the Worldâ€, the global metal processing machine tool manufacturing industry has generally gone out of recession. In the past two years, the growth of world machine tool production has fluctuate greatly. In 2009, the production value of 28 major machine tool producing countries and regions in the world fell by 32%. In 2010, as the economy of major machine tool producing countries and regions gradually recovered, the total output value of the global machine tool manufacturing industry reached 66.3 billion U.S. dollars, a year-on-year increase of 21%. The "World Machine Tool Production and Consumption Survey" covers 28 countries and regions with machine tool manufacturing industry and statistical data. The machine tools produced cover 95% of the world's total output value, and consume most of the machine tool products.