Why
need SMED Quick Die-Change System:
With the increasing competition in the
market, plastic products faster replacement, the coexistence of more and more
varieties, many varieties, small batch production, Francis production will
become the mainstream, especially for the automotive industry supporting
enterprises, whether it is or will be interior trim, parallel, for different
models of complete. Provide qualified products. Therefore, the time interval of
the mould replacement will become increasingly short, that is to say the mould
replacement frequency will be higher and higher, the corresponding injection
molding machine downtime will greatly increase, seriously affect the production
efficiency and machine utilization rate, the delivery period is prolonged,
large investment can not be effectively return. This situation has caused the
domestic production and use of injection molding machine manufacturers
attention, in the injection molding processing automation if not effectively
solve the problem of quick die change, other production automation degree high
is difficult to fully To improve the utilization rate of equipment, improve
production efficiency, the whole set of equipment can only be regarded as
strong, flexible response to "lame". And this problem in Western
industrialized countries has been basically solved, namely: the quick die
change system.
Developping stage:
(1)Pull type rotary machinery
This is a quick die change system early,
typical products from the Swiss company "Staubli". The characteristics
of the system are: die clamping back center, suitable for small and
medium-sized injection molding machine. The mechanical structure is more
complex, in the rear part of the mould clamping force back center. The
advantages of this system are: die around completely open, no any clamping
element for external pipe plug. The system's weakness is: die back shall be
installed with uniform clamping mechanism. The clamping force and no back
around, wear large mold deformation work, clamping parts of the component wear
serious, no clamping element state feedback signal supply system installation,
host. Maintenance is difficult, not suitable for retrofitting existing
equipment.
(2) Hydraulic press plate
This is the most widely used rapid die
change system, typically from Enerpac, US Aerostar, Pascal from Japan.
Now in Ningbo China,we R&D
ourselves,and develop our own hydraulic press plate,widely applied in injection
and stamping/punching/die casting facilities during the process of die
change/mold change.
(3) Magnetic chuck type
This is the rapid development in recent
years, American industrial developed countries is widely accepted and adopted
the quick die change system, typical products from Italy TECNOMAGNETE
(tecnomagnet) company, has more than 10 years of development of this product,
production and application experience of nearly 10000 system is applied to all
over the world, especially for the automotive industry supporting
manufacturers. In recent years, the Swiss Staubli company and Pascal company of
Japan also started from the traditional hydraulic steering system for mold
development and sales force system. The system is characterized by structure
and control is very simple, without any mechanical clamping elements and
movement in the mold plate and the suction pole on the contact surface, no
matter is the heart or peripheral, all permanent magnetic clamping, injection
molding machine is suitable for various types and specifications. The
advantages of this system are: convenient installation, hydraulic and fully
electric injection molding machine is suitable for various specifications,
clamp Force from the permanent magnetic materials, without electrical work, a
clamping state real-time signal feedback to the host, to ensure absolute safety
clamping; full contact surface due to uniform clamping force, mold in
deformation and wear a small, precision injection molding and good consistency,
prolong service life of moulds; die around without any actuator the utility,
periphery pipeline. Without mechanical movement of the system, mechanical,
electrical transient electrical, therefore in use without maintenance, life is
very long. The weaknesses of this system is: magnetic template thickness (54mm
54mm) has a certain effect on the small mould opening stroke.
SMED Quick Die-Change System SMED Quick Die-Change System,Injection Tool Change,Die Casting Tool Change,Punching Tool Change VESTA Motoring Ltd , http://www.vesta-industry.com
1. Low energy consumption
2. Convenient color change
3. High capacity
4. Easy to use and maintain
5. Full automatic or manual operation
We specialize in the whole line:
1) Pretreatment: Dipping pretreatment with overhead crane, or fully automatic spraying pretreatment
2) Conveying system: Closed-circuit conveyor, power and free conveyor, multi-track conveyor, and so on
3) Oven: Batch oven, combination oven, bridge curing oven, tunnel oven
4) Powder coating booth: Stainless steel booth or coated steel booth
5) Powder recycling facility, cyclone pulse recovery system
Cyclone pulse recovery system or pulse recovery system
6) Control system: PLC control, with or without touch screen
7) Spray gun and reciprocator
With the help of our expert workforce, we are providing designing and developing a wide range of painting plants, spray painting plants to meet the painting process requirement of our customers. In addition, we also provide fabrication, installation and commissioning services for our painting plant. Further, our range of painting plant include : Highlights: 1.Spraying equipment 2.Powder coating line/spray painting booths 3.Ovens and allied equipment Our state-of-art spray painting plant include:
Floor monorail oven
Used for baking of paint applied on workpiece
Spray painting booth
Suitable for applying the paint on the workpiece
Spray painting guns
Helps to spray paint on products
Overhead ovens(Oil/gas fired)
Supplied with overhead oven with hot air generator on the side
1. Purchase Service
Ours coatinghas a specialized and efficiency working team. If you are new on the coating, some pictures or drawings of your products and workshop could be show to us will be appreciated , we will give you specialized suggestion of whole work .2. Shipping Service
Ours coating has a specialized and independent department which just for shipping the buyer's goods .The workers know T/T, L/C Items well. All Exported documents could be made perfectly . Our company cooperates with the most famous shipping company in China also. They could provide the best and economic shipping ways to the buyer's port.3. Installation Services
Installation Services are available with all our machines. Ours coating will dispatches technician to the Buyer's factory to install and trial operate the equipment.4.Clients' Training Services
Our Company can accept the buyer send their own technician to our factory to learn how to operate machines. Also, training in the installation period is better acceptable.5.After Sales Service
We provide one year of warranty period.
Many spare parts will be prepared in the tool box together with machines.
 Pics for electrophoretic line:
Informations that needed for elecrophoreticcoating line customize:
1.The materials of your work piece
2.The size of your work piece
3.The weights of your work piece
4.The output of your work piece(voltage\capacity :pcs per hour )Â
5.The heating power you prefer : electric \ gas \ diesel \ coal
6.The size of your factory(length width and height)
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Why choose us:
Purchase service
We has a specialized and independent department which just for shipping the buyer's goods.The workers know t/t, l/c items well.All exported documents could be made perfectly.Our company cooperates with the most famous shipping company in china also.They could provide the best and economic shipping ways to the buyer's port.
Installation service
We provide installation service for all the equipment.Except this, we will dispatches technicians to your factory to install and debug the equipment.
Each oven we will do PMT test during commissioning process,It is very important to know the temperature of every point in the oven,It could help customer get better quality coat layer.
Training service
We will train your employees bout how to use the equipment during installation.Your technicians are also welcomed to come to our factory to learn from each other.
After sales service
We provide one-year of warranty period.Meanwhile, different kinds of spare parts will be prepared for the equipment.
Any parts which broken for quality reason will be replaced via courier within one week.
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Electrophoresis Painting Production Line for Four-Wheeler Car
Model NO.: QDBS-a13
Feature: Convenient
Technology: Lattest
Weight: as Per Design
Material: Stainless Steel
Size: as Customer Request
Trademark: Bigseven
Transport Package: Timber Stud Panel
Specification: Custom
Origin: Qingdao
HS Code: 8424899990
Electrophoresis Painting Production Line for four-wheeler car